About Co2 Tanker Insulation
Product Description:
Our company is involved in manufacturing, exporting and supplying a broad assortment of Tank PUF Insulation Services. Our offered insulated tank is given various customization options. The offered insulated tank is designed utilizing basic material of finer quality and updated technology at our end. Along with that, our professionals inspect each insulated tank on different provisions of quality. According to the market norms, we are giving the insulated tank in number of stipulations competitive rates.Features:- High strength
- Quick installation
- Strong design
Cladding is done over the tanks using various surfaces such as:- GI Pre coated
- Aluminium
- SS
- FRP
- Thickness of insulation varies as per the ambient temperature and the internal temperature of the tank to be maintained
- The density of Polyurethane foam insulation is maintained around 40kg/m3
- Higher densities are also achieved as per the requirement of the customer
- PIR can also be used as an insulating material
- Dual insulation can also be done as per requirement of customer
Advantages:- The risk for voids in the insulation is eliminated by the spray method
- No joints in the foam
- Homogeneous insulation
- Increased insulation efficiency
- Non-corrosive and watertight cladding
- No penetration or space for accumulation of moisture
- Excellent corrosion protection
- Good fire fighting properties
- Easy to Insulate Uneven Surfaces, Corners, Supports and Odd Geometrical Shapes
Superior Insulation Performance for CO2 TransportUtilizing advanced Polyurethane Foam (PUF) technology and robust aluminum cladding, our insulation system minimizes heat loss and safeguards low-temperature CO2 during transit. The engineered barriers are moisture-resistant, ensuring longevity and performance even in humid or challenging environments, making them ideal for both food-grade and industrial-grade CO2 applications.
Designed for Durability and SafetyWith a density of 3540 kg/m and optional fire-retardant properties, the insulation is built to withstand mechanical stress and external vibrations common during transport. Polished aluminum cladding repels corrosion, UV, and weather extremes. Adhering to international standards, it ensures reliable service with over ten years of lifespan when maintained appropriately.
Customizable and Convenient InstallationEvery system is pre-fabricated and tailored to fit tanker dimensions, with thickness options ranging from 50 mm to 150 mm. Installation is performed on-site using vapour-tight tongue-and-groove joints, stainless steel bands, and support rings. The modular design facilitates quick and secure fitment for both new builds and retrofits.
FAQs of Co2 Tanker Insulation:
Q: How is the CO2 tanker insulation installed on vehicles or trailers?
A: Installation is carried out on-site using pre-fabricated insulation sections that are contoured to match the tankers surface. Each section features tongue-and-groove joints for secure, vapour-tight sealing, and is mechanically fastened using stainless steel bands and support rings. This process ensures a snug fit and maintains the integrity of the insulation.
Q: What benefits does the polyurethane foam (PUF) insulation provide for CO2 transportation?
A: PUF insulation delivers exceptional thermal resistance (0.0210.025 W/mK), minimizing heat ingress and preserving the liquid CO2 at the required low temperatures. Its low moisture absorption (<0.2%), mechanical robustness, and long service life contribute to safe, efficient, and cost-effective CO2 transport and storage.
Q: When should I consider replacing or maintaining the insulation system?
A: Routine inspections are recommended annually but with proper care, the insulation typically offers a service life of over 10 years. Maintenance is minimal due to corrosion-resistant materials, but should any damage occur from impact or excessive wear, prompt repair or replacement of affected sections is advised to uphold performance.
Q: Where is this insulation most effectively used?
A: This insulation is specifically engineered for cryogenic applications in tanker trucks and trailers transporting liquid CO2. It is suitable for both food-grade and industrial-grade CO2, providing effective thermal management across varied environmental conditions and transport routes.
Q: What compliance standards does the insulation system meet?
A: The insulation system complies with both ISO and ASME cryogenic insulation standards, ensuring it meets international quality and performance benchmarks for CO2 storage and transport applications.
Q: How does the insulation manage moisture and protect against mechanical damage?
A: Utilizing high-quality PUF with a moisture absorption rate below 0.2%, the system resists water ingress. Aluminum cladding provides mechanical protection, while tongue-and-groove joints and vapor barriers ensure vapour-tight, continuous insulation, safeguarding against both moisture and physical impacts.